TRANSFORMER DESIGN SERVICES
We have rich experience of designing power and distribution transformers upto 12.5MVA , 33KV class. We also have design capabilities of special type transformers like booster transformers, rectifier transformers, HTAVR Etc.
(a) Design validation Services: In design validation services we can ensure that supplied or ordered transformer will fulfill the required specification as specified by customer to avoid any wrong supply. As per the mandate the validation can be through estimation/ calculation or tests as per standard specially designed to suit the requirement of customer.
(b) Prototype Development Service: We can develop the prototype transformer as per requirement and conduct all the type test or special test on prototype transformer along with routine tests.
(c) Detailed manufacturing Design: We can provide detailed manufacturing design which includes detailed fabrication drawings, template design, process cards for each stage of manufacturing of components, bill of material for each stage of manufacturing from fabrication to testing and packing. All this is done through automated design software.
(d) Customized Design services: Sometimes customer are having specific specification which are different from standard practice of transformers due to specialized application, we are providing the design services for customized specifications.
(e) Requirement of Design Calculations & Documents: Preparation of design calculations, GTP’s and drawings required for approval. Apart from this manufacturing process documents like core assemble, winding, core & coil assembly, final assembly, testing etc.
(f) Modification in Design of Existing transformer: We suggest modifications required in the existing design or installed transformers that may be necessary due to changes in voltage class, capacity or any other additional features etc required by the customer.
(g) Developing design Infrastructure: We can provide our support to develop the design activities, required design software as well as train the man power for design activities as per standard practice of transformer manufacturing prevalent at the customer plant.